Wascomat FL 125 HI-TEK Operations Instructions

WARNING: ALL OPERATING AND MAINTENANCE PROCEDURES SHOWN ON THE NEXTPAGE OF THIS MANUAL MUST BE FOLLOWED DAILY FOR PROPER OPERATION OFYOUR WASCOMAT MAC

6Technical dataOutline and dimensions W75 W105 W125 W185mm inches mm inches mm inches mm inchesA 1050 41 11/32 1050 41 11/32 1196 47 3/32 1315 5

7Installation234027116771132InstallationMachine foundationThe machines are designed to be bolted inposition to a concrete floor or specially preparedc

8Installation567027409501133Mechanical installation• Place wide steel shims on the concrete foun-dation over the bolts.• Lift the machine and lower it

9InstallationElectrical installationAlthough the machines are fitted with a thermaloverload in the motor windings a separate three-phase common-trip c

10Installation11Water connectionNOTEAll plumbing must conform to nationaland local plumbing codes.Incoming water lines do not require non-return orbac

11InstallationHow to size water supply piping for Wascomat coin laundries1. Calculate the total number of gallons of water that would be needed if all

12Installation141833151140161141Drain connectionConnect a 3" (75 mm) flexible hose to the drainoutlet of the machine.The drain hose must not have

13Installation1718Before the machine is operated, the door safetyinterlock must be checked for proper operationas follows:• When washer loading door i

14Function control check-out listIn the machine cylinder, you will find the warrantyregistration card, a copy of the warranty policy,the bolt hole tem

15Safety rulesSafety rules• This machine is designed for water washing only.• All installation operations are to be carried out by qualifiedpersonnel.

NOTICE TO: OWNERS, OPERATORS AND DEALERS OF WASCOMAT MACHINESIIIMPROPER INSTALLATION AND INADEQUATE MAINTENANCE, POOR HOUSEKEEPING AND WILLFULNEGLECT

16Mechanical and electrical designGeneralThe door, cycle indicator, coin meter or manual start switches, control lightand program-selection knob are l

17Mechanical and electrical designMachine constructionOuter shellThe outer shell is made of heavy gauge surgical steel and is attached to a heavyduty,

18Mechanical and electrical design24Back gable and bearingThe back gable and the bearing trunnion housing are constructed of awebbed heavy casting for

19Mechanical and electrical designDoor, descriptionThe door consists of a backing frame (1), door(2), glass (3) and door gasket (4). The backingfram

20Mechanical and electrical designControl unitThe cycle timer(1) and rotary program selector(2) are mounted just behindthe control panel.The relays (

21Mechanical and electrical designRelaysThe Wascomat W models employ two relays.The relays control:• the wash speed (1)• the extract speed (2)Constru

22Drive motorDescription in generalThe motor is mounted on an axle with rubberdampeners.The V-belt is tightened by turning the motor onthe axle and lo

23Mechanical and electrical designPrincipal wiring and points of measuring on single-phasemotors.The numbers at the connection points refer to the ter

2432Mechanical and electrical design1700W125 208-240 V 60 Hz single-phase

2532Mechanical and electrical design1791

SAFETY AND WARNINGS SIGNSReplace If Missing Or IllegibleOne or more of these signs must be affixed on each machine as indica-ted, when not included as

26Mechanical and electrical designMotor connections1, 2 and 3: wash speed (18-pole winding).4, 5 and 6: extract speed (2-pole winding)7 and 9: motor o

27Mechanical and electrical design351198Water level controlsOne pressure switch is used to control the correct water levelsduring various cycles of th

28Mechanical and electrical designInlet valvesConstructionThe valve has a single-inlet with either one, twoor three outlets, each with its own solenoi

29Mechanical and electrical design401181381186391187Maintenance instructionsLimescale can block the hole in the valve diaph-ragm and interfere with th

30Mechanical and electrical designInlet valve for W75-W185The water inlets have brass bodies with largercross section of the outlet in order to achiev

31Mechanical and electrical design431182Soap supply boxThe three-compartment soap supply box is located at the top of the machi-ne. Viewed from the fr

32Mechanical and electrical design441159Drain valveDescriptionThe drain valve is operated by using the pressurein the cold water intake. A tube (1) i

33Procedure474546119902561200Procedure for usePreparationsSort the laundry according to the categories listedon the control panel. Check washing instr

34 To change the wash programsYou can change the following parameters in thewash programs by adding or removing jumperson the timer circuit board.Opti

35Wash ProgramsIn the figure below is an overview of the four wash programs.On the following pages you will find a more detailed description of thep

23ContentsWascomat Junior W 75 • Wascomat Super Junior W 105Wascomat Senior W 125 • Wascomat Giant W 185Introduction ...

36Wash Programs501203Program group 1Wash program, HotAfter the machine has started and the doorautomatically locked, the drain valve will closeand the

37Wash Program, WarmOn starting the machine, the door will automatic-ally be locked, and the pre-wash carried out aspreviously described, whereafter t

38Wash Programs521205Wash Program, Cold (with gentle action)On starting the machine, the door will automatic-ally be locked, the drain valve closed, t

39Wash Program, Permanent PressOn starting the machine, the door will automatic-ally be locked, the drain valve closed, the hot andcold water valves o

40MaintenancePreventive maintenance has been reduced to aminimum by the careful design of reliable compo-nents and material.However, the following mea

41Trouble shootingTrouble shootingIf the machine does not startA Check circuit breaker in the power feed line tothe machine.B Check the door safety sw

42Trouble shooting581210591211If machine does not extractA Check extract relay and relay coil for properoperation.If motor does not operate at wash sp

43If machine runs slowly on wash speed or thereis a slapping or thumping noise.A Replace V-beltsIf a metallic noise can be heard at rear ofmachineA Ti

44If there is a leaking around the glassA Replace door gasket if worn.If water does not enter the machine.A Check the valve coils on inlet valves.B Ch

45If water continues to fill without stopping.A Check hose attached to level control unit.B Check inlet valves for dirt underneath thevalve diaphragm.

1IntroductionIntroductionThe Wascomat Junior, Super Junior, Senior and Giant models washer/extractors have been developed to cover the heavy duty and

46If machine vibrates excessively.Tighten mounting bolts.Trouble shooting671140Fig.67

2Technical dataTechnical data Wascomat Junior W75Dry load capacity up to 7.5 kg 18 lbsOverall dimensions Width 660 mm 26 inDepth 649 mm 25 9/16 inHeig

3Technical dataTechnical data Wascomat Super Junior W105Dry load capacity up to 10 kg 25 lbsOverall dimensions Width 660 mm 26 inDepth 766 mm 30 5/32

4Technical dataTechnical data Wascomat Senior W125Dry load capacity up to 16 kg 35 lbsOverall dimensions Width 745 mm 29 11/32 inDepth 995 mm 39 inHei

5Technical dataTechnical data Wascomat Giant W 185Dry load capacity up to 23 kg 51 lbsOverall dimensions Width 827 mm 32 5/8 inDepth 1085 mm 42 3/4 in