Wascomat EXSM 230 S Operations Instructions

OPERATING & MAINTENANCE MANUALEXSM 230 FCWARNING: ALL OPERATING AND MAINTENANCE PROCEDURES SHOWN ON THE NEXTPAGE OF THIS MANUAL MUST BE FOLLOWED D

6 Installation678175717581759Mechanical installation• Place wide steel shims on the concretefoundation over the bolts.• Lift the machine and lower it

7Installation02772500Electrical installationAlthough the machines are fitted with a thermaloverload in the motor windings and fuses for thecontrol cir

8Installation141516170281028202831761Water connectionAll plumbing must conform to national andlocal plumbing codes.Incoming water lines do not require

9InstallationSteam connection (optional steam heating)The steam inlet pipe must be fitted with a manualcut-off valve in order to facilitate installati

101. Drop the knop into the larger opening in thesupply injector lid.2. Tighten securely. Do not overtighten! Do notuse pliers or other tools to tight

11242526271762176317961797Function control and safety check listIn the machine cylinder, you will find the warrantyregistration card, a copy of the wa

12Add detergent and conditioner.Choose program 6 by entering two numbers 06.Press START to begin test cycle The machine will start up and the displayw

13Safety rulesSafety rules• The machine is designed for water washing only.• Machines must not be used by children.• All installation operations are t

14Mechanical and electrical designGeneralThe door and the electronic timer with display and keyboard are fitted at the front of themachine.All control

15Mechanical and electrical designMachine constructionPanelsThe machines are equipped with a top panel and front panel made of stainless steel.The col

NOTICE TO: OWNERS, OPERATORS AND DEALERS OF WASCOMAT MACHINESIIIMPROPER INSTALLATION AND INADEQUATE MAINTENANCE, POOR HOUSEKEEPING AND WILLFULNEGLECT

16Mechanical and electrical design300473Back gable and bearingThe back gable and the bearing trunnion housing are constructed of a webbed heavycasting

17DescriptionThe door safety locking device consists of the following main parts:• Locking unitThe door locking unit is placed behind the front plate

18Mechanical and electrical designFunctionIf the machine has not been energized within the last three minutes, the door willremain unlocked. When the

19Mechanical and electrical designFault locationDoor does not unlockConditions: wash program ended and drum at a standstill.Measure the voltage betwee

20Mechanical and electrical designControl unitThe control units (1), mounted under the top panel, include all components neces-sary for operating the

21Mechanical and electrical design340301RelaysThe FC model employs three relays. The relayscontrol:• motor control• unbalance• liquid/powder supplyCon

22Mechanical and electrical designMotorIn machines with frequency control the samemotor is used for wash speed, distribution speedand extraction. The

23Mechanical and electrical designProgram startThe following conditions must be fullfilled beforethe motor can start:• Motor not overloaded.• Door shu

24Mechanical and electrical designRepair instructionsOverheated motor, motor not running• Wait till motor has cooled down. Motor guardsare automatical

25Motor controlOn the motor control circuit board there is a yellow LED which indicatesvarious types of fault:Mechanical and electrical designFig.3824

SAFETY AND WARNINGS SIGNSReplace If Missing Or IllegibleOne or more of these signs must be affixed on each machine as indica-ted, when not included as

26In two cases the machine will be halted without indication:• Overvoltage in feed.• Motor and/or motor control overheated.Motor does not operate when

27Rotation guardDescriptionThe rotation guard checks that the machine is completely at a standstill before the door canbe opened. When the drum has be

28Mechanical and electrical design404103060307Supply injection valveConstructionThe valve has a single-inlet with either one, twoor three outlets, eac

29Mechanical and electrical design424344030803090310Repair instructionsLimescale can block the hole in the valvediaphragm and interfere with the funct

30Inlet valveThe water inlets have brass bodies with largercross section of the outlet in order to achieve ashorter filling time for the machine.Const

31Drain valveDescriptionThe drain valve is operated by using the pressurein the cold water intake. A tube (1) is connectedbetween the cold water intak

32Mechanical and electrical design491182Soap supply boxThe three-compartment soap supply box is located at the top of the machine.Viewed from the fron

330149Procedure for useAll operations, including the programming of new programs are carried outfrom the control panel on the front of the machine. D

34Preparation• Sort the wash according to the washinginstructions on the garment labels. Check thatthere are no foreign objects in the garments.Pull u

35015201530154Program informationWhen a program has been selected and PROG.INFO. is pressed, further information about theprogram is shown in the disp

15ContentsIntroduction ... 1Technical data...

3601560155Starting the programPress START/HOLD/RAPID ADV. button. Thewash cycle will commence and the displaywindow will display wash information as

3701550157Programmed stopIf there is a programmed stop in the program, themachine stops and a buzzer sounds. The buzzeris switched off by pressing ST

38Procedure636261600158015901600161Manual washing• The indicator lamps above the control buttonsindicate that the function is active. COLDWATER, HOT

39Extract cycleFor safety reasons, there is no manual button forthe extract cycle. There are two choices ifextracting is required during manual operat

40ProcedureThe machine has two thumb wheelswitches for determining the speedfor low and high extraction.The value on these switches can bechanged whil

0164ProgrammingGeneralThe washing machine’s program operation is controlled by a microcomputerand the wash programs are stored in an electronic memory

0165ProgrammingEnter the informationtextAllocate a programnumberTurn the key to''RUN''Answer the questionsetc. . .Answer the quest

0166ProgrammingFig.72Change the answersto the questionsDelete thesub-programEnter thesub-programEnter theinformation textAllocate a programnumberTurn

44ControlsThe key switchTurn the switch to the PROGRAM position if thewash program is to be programmed or changed.If for any reason you wish to discon

45EraseThis button can be used in three different ways:• Deleting a complete program.Press ERASE when the display window displaysthe adjacent text.A w

1IntroductionIntroductionThe EXSM-FC model solid mounted washer/extractor has been developed to cover theheavy duty requirements of hotels, motels, nu

46YES, NO, number keysThese keys are used to answer the differentquestions which are found under each sub-program. All answers must be followed bypres

47Programming a new programIf you make a mistake or get stuck, there isalways a final resort:Turn the key to the RUN position and thento PROGRAM again

48ProgrammingPress:JAKLARPress:RED.UPPRED.NER01800181Pulse:RED.NERPress:KLARNumberkeys0182018388898790PROGR.MODE SELECT SEQUENCE PREWASH 01PAUS WITH B

49 Model Level (units) Low HighEXSM230 45 90RED.NEDNumberkeysPress:Press:018401850188Programming919293PROGR.MODE SELECT SEQUEN

50019001910192Programming959697Fig.95PROGR. MODE SELECT SEQUENCE PREWASH 01LEVEL 000 UNITSLEVEL RESET 000 UNITSTEMPERATURE 000 °CPROGR.MODE SELECT

51Press:Press:01930194Press:01959899100ProgrammingWater fillingOne or several water valves can be selected.If you decide to use hot and cold water, bo

52Press:01960197Press:01990198101102104Programming103DrainPause with signalIf the question is answered with YES, the washingmachine will stop before t

53Press:Press:02010202105ProgrammingProgramming complete• When ’’END OF SEQUENCE’’ appears on thethird line of the display window and allquestions are

54ProgrammingGentle actionAnswer YES if the machine is to operate on gentleaction during cooling. The machine will operate onnormal action if the answ

55…Pulse:020702080209110ProgrammingExample:• ON TIME 212-158°F (100-70°C) 8 seconds.• ON TIME 158°F (70°C) - END 13 seconds.• END TEMP. 113°F (45°C).

2EXSM 230 FCDry load capacity up to 65 lbsOverall dimensions Width 940 mm 37''Depth (at the top) 880 mm 34 5/8''Height 1405 mm 55

56TextEach program can be provided with two types ofinformative text:• 1. A program name which is always displayedwhen the program is selected when wa

57Press:0215Press:02160217ProgrammingTimes for normal action and gentle actionThe times for rotating and stationary drum duringnormal and gentle actio

5802180219Press:02200221Press:ProgrammingProgram namesYou can now give the program a name which willbe displayed when the program is selected duringwa

59Press:0222Press:Press:022302240167ProgrammingStarting from a previously savedprogramIf you make a mistake or get stuck, there isalways a final resor

60Press:...Press:Press:0225022602270228Press:ProgrammingThe cursor will appear on the first line of this sub-program.Use EDIT UP and EDIT DOWN to move

61NumberkeysPress:ororNEJPress:KLARRA-DERAPress:FÖR-TVÄTTHUVUD-TVÄTTSKÖLJ.AV-LOPPCENTR.NED-KYLN.KLARPress:0229023002310232ProgrammingNOPROGR. MODE SEL

62Altering textThe text that is displayed when a program isselected and PROG.INFO is pressed can bealtered.Go to the position between two sub-programs

63Service informationFig.141Service informationThe machine's electrical power connection cable shall be provided with a safety groundto avoid bre

64MaintenanceMaintenancePreventive maintenance has been reduced to aminimum by the careful design of reliablecomponents and material.However, the foll

65If machine does not startA Check circuit breaker in the power feed line tothe machine.B Check door safety switches.C Check glass cartridge fuse.E Ch

3Technical dataOutline and dimensions3109PRQTSYHJKLMNOABCDEUFGZ123SteamconnectionElectrical cableconnectionDrain outlet EXSM 230mm inchesA 315

66Trouble-shooting14714625142516If machine does not extractA Check for fault indication on display (see underthe heading ''Service Informati

67Trouble-shooting148149150237925181777If machine runs slowly on wash speed or thereis a slapping or thumping noise:Replace V-belts.If a metallic nois

68Trouble-shooting15115217781806If there is leaking around the glass.A Re-cement glass in door gasket, if worn.B Replace door gasket if worn.If water

69Trouble-shooting18121813Fig.153If water continues to fill without stopping.A Check for incorrect programming.B Check hose attached to level control

70Trouble shootingIf machine vibrates excessively:A Tighten mounting bolts.If either safety fuse blows at the beginning ofthe cycle:A Replace fuse.B D

71Trouble-shooting2166If machine vibrates excessively.A Check the unbalance detector switch.The electronic timer has a built in serviceprogram that ca

4InstallationMachine foundationThe machines are designed to be bolted inposition to a concrete floor or specially preparedconcrete foundation. A templ

5InstallationMeasurements for foundation in inches and (mm).A 39 (990)B 37 (940)C 36 3/8 (925)D 33 7/8 (860)E 3 3/4 (95)F 6 5/16 (160)G 7 7/8 (200)H 8